Solutions
Solutions 27.06.2025

With the development of intelligent manufacturing, the limitations of traditional manual logistics models have become increasingly apparent. The application of unmanned logistics equipment such as AGVs not only frees up front-line human resources for more difficult tasks, but also reduces the incidence of safety accidents, thereby enhancing the market competitiveness of enterprises.

AGV Forklift

Project Background

The client is a well-known automotive manufacturer, and the project is located at one of its key production bases. As production capacity continues to increase, the existing logistics model faces significant challenges. The client aims to drive logistics efficiency upgrades through an intelligent logistics system. To this end, they have chosen to collaborate deeply with Zowell Forklift's autonomous vehicle series, deploying a fleet of autonomous forklifts to establish an intelligent logistics system covering the entire process from outbound to inbound operations.

VNA forklift

Zowell Solutions

Based on the customer's operating conditions and logistics requirements, Zhuoyi Intelligent Forklift conducted in-depth research and provided a highly customized intelligent logistics solution. The solution is centered on 13 reach trucks and combines the RCS central dispatch system and WMS warehouse management system to comprehensively upgrade warehouse logistics.

In terms of hardware configuration, Zowell Forklift has strategically deployed 13 reach-type AGV forklifts. Each vehicle has a maximum lifting height of 6.5 metres, enabling it to effortlessly handle high-bay shelving storage and retrieval requirements. Each forklift has a rated load capacity of 2 tonnes and is equipped with high-precision docking capabilities, making it capable of handling heavy components with ease. Each reach-type AGV forklift is specifically assigned to operate in a 55-metre-deep aisle. The vehicles are equipped with multiple obstacle-avoidance radars, enabling intelligent obstacle avoidance when encountering obstacles to ensure operational safety. Additionally, they automatically charge during idle periods based on task requirements, reducing reliance on human labour.

reach-type AGV forklifts

In terms of software systems, the project has established a comprehensive intelligent logistics system, integrating multiple systems such as the WMS Warehouse Management System, RCS Central Dispatch System, and manual call system. After the PDA issues inbound/outbound commands, the WMS Warehouse Management System receives the instructions and forwards them to the RCS Central Dispatch System. Vehicles then receive the dispatch instructions to complete the cargo storage, retrieval, and inbound/outbound processes. The system precisely monitors warehouse location information and shipping/receiving records throughout the process, thereby improving inventory counting efficiency and order traceability.

With the help of buried magnetic strips, the vehicle can move quickly and steadily in a straight line without the driver having to control the left and right directions. The maximum speed in the aisle is 9.5 km/h. This not only reduces the driver's workload, but also makes it easier and more efficient to get in and out of the warehouse, improving overall order efficiency!

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