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  • Zowell Narrow Aisle Three-way stacking AGV Forklift Helps Auto Parts Head Enterprises Realize Logistics Automation Upgrade
    Zowell Narrow Aisle Three-way stacking AGV Forklift Helps Auto Parts Head Enterprises Realize Logistics Automation Upgrade
    Recently, Zowell visited a customer in the auto parts industry. After the delivery of the Zowell three-way AGV forklift intelligent warehouse project to this enterprise, the customer was very satisfied with the benefit upgrade brought by Zowell's intelligent warehousing and logistics program. 01 Customer background The customer is a head enterprise in the auto parts industry, which is favored by domestic famous car companies for its high-quality and diversified auto parts. At a time of fierce competition in the industry, the customer wants to build intelligent unmanned warehousing to enhance the competitiveness of the enterprise with a more efficient and smarter logistics model. 02 Project Difficulties A wide range of products, accompanied by a large number of orders placed, production, storage storage space is difficult to meet the subsequent demand. Expansion of production capacity, loading and unloading, transportation, storage of labor demand increases, high labor cost expenditure; Manual inventory is inefficient with errors and has a low degree of intelligence, which is inconsistent with the company's current development orientation; Employees are limited by their skill level and physical ability, making it difficult for them to always be in top condition to perform logistics tasks, and occasional crashes occur when they are tired, jeopardizing the safety of property and personnel; 03 Zowell Intelligent Logistics Solutions After carefully investigating the customer's site and evaluating the warehouse conditions, Zowell Intelligent Forklift gives WMS warehouse management system, intelligent three-way AGV forklift, automatic conveyor line detection and connection, and three-dimensional shelves as a whole intelligent logistics solutions to help the customer transform from traditional logistics to advanced digital logistics. ZOWELL Mass Storage Expansion Adopting Zowell intelligent three-way stacking AGV forklift, with a load capacity of 1.6 tons and a maximum lifting height of 9 m. Effectively improving the customer's warehouse capacity rate, the width of the rack stacking aisle is only 1.75 m, and the number of storage spaces is nearly doubled compared with that of the original warehouse. ZOWELL Unmanned handling Zowell intelligent three-way AGV forklift adopts the hybrid navigation and positioning scheme of laser SLAM+magnetic stripe, which makes the positioning more accurate. The automatic conveyor line detects and connects (automatic volume measurement+automatic weighing+automatic code scanning), and the access to the warehouse is more safe and reliable. According to the task instructions can completely replace manual equipment docking, material transfer, goods stacking or empty pallet recovery and other highly repetitive work, for enterprises to reduce the demand for labor in the logistics line. ZOWELL Digital Logistics Zowell AGV intelligent dispatching system + WMS intelligent warehousing system + AGV control system holistic intelligent ...
  • Zowell Narrow Aisle Technology Empowers Bearing Industry,Realizing Double Enhancement of Warehouse Capacity and Logistics Efficiency
    Zowell Narrow Aisle Technology Empowers Bearing Industry,Realizing Double Enhancement of Warehouse Capacity and Logistics Efficiency
    Last week, Zowell Intelligent Forklift Narrow Aisle Dense Storage Program landed in a domestic bearing, gears and other transmission parts manufacturing plant. Project Background The enterprise is committed to providing top quality drive shafts for home appliances and automobile motors at home and abroad. Nowadays, the market demand has increased, bringing new opportunities and challenges to the transmission bearing industry, storage pressure and logistics inefficiency problems gradually appeared, the enterprise wants to seek more cost-effective warehousing and logistics solutions to enhance market competitiveness. Pain Points 01 Capacity planning and upgrading, backlog of goods, but the high cost of expanding warehouses, warehouse expansion has become a major problem; 02 By the handling equipment load capacity and handling, stacking speed limitations, the enterprise day in and out of the warehouse efficiency is low; 03 Enterprises are worried about the safety of high level access: the weight of palletized axle products is large, and the naked eye can not judge the accuracy of the position when stacking at a high place, and if the pallet hits the shelves, the consequences are unimaginable. Project Advantages The price of renting land and expanding warehouses is not expensive. In order to control the cost expenditure, Zowell Intelligent Forklifts decided to customize the narrow aisle intensive storage solution for the enterprise within the limited storage space. 01   With the narrowest operating channel of only 1.65m man down type three-way forklift to provide assistance, the original wide aisle of shelves narrowed to 1.65m, freeing up space to set up more rows of shelves, the warehouse's usable storage capacity increased by nearly 60%. 02 As long as you control the forks to rotate 180° to change direction, you can easily pick up the goods on both sides of the shelves without wasting time on vehicle change operation, upgrading the stacking efficiency. 03 Zowell suggests enterprises to clarify the location of various types of goods and install electromagnetic guidance technology, under the premise of knowing the location of each product warehouse, the maximum 5km/h travelling speed of the human downstream can be faster to complete the order demand, significantly improving the daily in and out of the warehouse volume. 04 Installation of wireless camera at the fork to assist access operations, real-time images in the driver's seat is clearly visible, in the high position can also realize the precise operation, to avoid collision accidents. END
  • Zowell VNA man up type three-way forklift landed in agricultural machinery accessories enterprises, to create efficient and dense storage program
    Zowell VNA man up type three-way forklift landed in agricultural machinery accessories enterprises, to create efficient and dense storage program
    Expensive land prices, so that the limited space warehousing expansion has become an inevitable trend of enterprise logistics link to reduce costs and increase efficiency. As a booster for the upgrading of enterprise warehousing and logistics, Zowell's narrow-aisle forklift trucks have entered into thousands of enterprises one after another, continuously injecting new energy for enterprise logistics. Recently, Zowell intelligent forklifts another narrow aisle program, in a domestic agricultural machinery parts manufacturing enterprises quickly completed. Project Background The enterprise specializes in the research and development, manufacture and sales of agricultural machinery equipment accessories, and all series of products have good markets at home and abroad. Under the two major trends of rural modernization and urban beautification, the sales of agricultural machinery and equipment have been increasing, and the demand for agricultural machinery parts has also steadily increased. The enterprise's production volume and order quantity have stepped up to a new level, and there is an urgent need to optimize the logistics to improve the inventory turnover rate and further enhance customer satisfaction. Customer Pain Points 1 With many parts categories and rapid expansion of production capacity, it is difficult to carry a large amount of inventory in limited warehouse space; 2 A wide variety of parts, placed in a messy, difficult to query, inventory, picking inefficient; 3 The operation mode of two shifts has high requirements for the endurance of logistics equipment. Advantages of the Zowell Program The most important feature of Zowell's narrow aisle series is to develop a larger storage capacity in limited space. Comprehensively integrating the customer's picking, range and efficiency needs, Zowell recommended a customized narrow aisle solution for the enterprise, helping the customer to improve its warehousing and logistics capacity. Part.1 The racking aisle was narrowed to 1750mm, multiple rows of racking were added, and high lift man up type three-way forklifts were supplemented. Despite the limited height of the warehouse, the capacity of the warehouse has been increased by nearly 80% by fully utilizing the horizontal and vertical space. Part.2 The client was advised to introduce a WMS warehouse management system and install RFID tags on the three-way forklift trucks to refine inventory management and allow forklift operators to quickly locate goods; Part.3 When the man up type three-way forklift truck travels, the cab rises synchronously, so the driver does not need to change the equipment, and can complete the stacking + overhead picking operation with only one person and one vehicle, which simplifies the workflow and further improves the efficiency of order delivery in the warehouse. Part.4 The lithium battery-equipped man up type three-way forklift has faster charging speed and longer endurance, and has a higher intensity of operation c...
  • Customer Case | Zowell Double Deep Reach Truck Batch Empowers Overseas Auto Parts Factories to Achieve Efficient and Intensive Storage
    Customer Case | Zowell Double Deep Reach Truck Batch Empowers Overseas Auto Parts Factories to Achieve Efficient and Intensive Storage
    Recently, another batch of Zowell double deep reach trucks was delivered. The automation technology empowers our manufacturing plant to have a stronger and more reliable order processing capability, enabling us to realize delivery at an unprecedented speed. After passing the strict quality inspection, 8 sets of double deep reach trucks embarked on the sea journey. Project Background This large-scale procurement customer is an overseas auto parts factory, which mainly specializes in the R&D, production and sales of parts in the field of new energy vehicles, and belongs to the leading level in the industry. As the new energy automobile industry is in a period of rapid growth, driving the continuous expansion of the auto parts industry. The enterprise continues to obtain a large number of orders, the urgent need for logistics upgrades, hoping to improve customer satisfaction and enhance the company's products in the global market share by virtue of advanced order processing capabilities. With the increasing popularity of the Zowell brand in the international market, the customer took the initiative to contact us, and after learning about our successful cases of serving other enterprises and more flexible customized services, the customer firmly chose Zowell to realize the upgrading of the internal logistics of the enterprise! Project Difficulties 1. With the expansion of business scale, SKU increase, the pressure of corporate warehousing highlighted, but the high cost of expanding warehouses, how to realize the volume rate of warehousing in the existing warehouse to enhance a new challenge. 2. From the raw material warehouse to the docking production line, the finished product transfer into the warehouse, each process must be closely linked, however, the current logistics handling equipment of the enterprise is inefficient, the internal transfer cycle is long, and the delivery of orders is slow. 3. Heavy-duty, palletized auto parts have certain risks when handling, the enterprise attaches great importance to the safety of employees and the factory, and hopes to have a breakthrough in safety and security. Project Highlights Part.1 Warehouse Capacity Expansion by 140% The enterprise followed Zowell's suggestion to reconstruct the warehouse space, and used 11m high double deep reach racks to cooperate with our double deep reach trucks to carry our warehouse operations. The space on the upper floor of the warehouse was fully released, and the overall access area of the warehouse was greatly reduced. Under the circumstance of unchanged land cost, the warehouse realized an increase of nearly 140% in storage space. Part.2 More Efficient Turnover Equipped with 8.0 kw traction motors, Zowell double deep reach trucks can reach a maximum speed of 10km per hour, and start-stop driving without skidding, with excellent driving ability, and can maximize the efficiency of cargo transfer from storage space to connection point to storage space under safe conditio...
  • Customer Case | Zowell's VNA man up type Three-Way forklift/Turret Truck Helps Comprehensive Packaging Industry Realize High-Level Dense Storage
    Customer Case | Zowell's VNA man up type Three-Way forklift/Turret Truck Helps Comprehensive Packaging Industry Realize High-Level Dense Storage
    Recently, out of the vehicle maintenance needs, Zowell Intelligent Forklift made a return visit to an old customer, and our three-way forklifts have been applied in the enterprise for more than one year. During the maintenance service, the customer expressed to our after-sales service personnel the recognition and praise for the three-way forklift truck: "The performance of this truck is really outstanding in the past year, everyone can't help praising its flexibility and high efficiency after using it, and a lot of troubles we had because of the ground stacked warehousing have been solved by it before. We no longer need to spend a lot of time and manpower to adjust the position of the goods, the enterprise's storage space to achieve a nearly 70% increase in work efficiency has also gone up a level!" 1 CLIENT BACKGROUND The client is a comprehensive packaging solutions provider, with a full range of packaging solutions such as program planning, packaging design and product manufacturing at home and abroad to open up the popularity of the company, with a number of production bases across the country. Nowadays, the enterprise is rising rapidly, orders continue to rise, in order to occupy a larger market share in the industry, the enterprise began to upgrade the internal logistics program. 2 02 PROJECT DIFFICULTIES ---In the past, the stacking height of the floor storage is limited, not only excessive occupation of the warehouse floor, but also a large amount of vertical storage space is wasted, in the gradual expansion of orders, the enterprise storage pressure escalation, the phenomenon of warehouse explosion. ---Product specifications vary and SKUs are numerous, and the chaotic and unorganized status quo of floor stacked warehousing has increased the difficulty of retrieving and discharging goods according to orders, and the efficiency of order delivery needs to be improved. ---After a large number of packages are stacked, the palletized goods are large in volume and weight, and enterprises are worried that after changing to rack stacking form, the goods will have safety hazards if they are elevated to a high level of stacking. 3 03 PROJECT HIGHTLIGHTS After the on-site research, Zowell Intelligent Forklift team provided a customized narrow aisle solution from a professional point of view, combined with the customer's demands, to promote the upgrading of the enterprise's logistics equipment and warehousing mode. Increase in storage density Part of the ground stack space is upgraded to a narrow aisle storage space with shelves as high as 13.5m and an aisle width of only 1.75m, and at the same time, a man-up three-way forklift with a lift of 13.5m is used to work with the operation. The vertical storage capacity of the warehouse has been improved, and the amount of storage space has been increased by an additional 70%, easily solving the problem of warehouse explosion. Accurate and efficient in and out of the warehouse Add RFID electronic tag techn...
  • Customer Case|Zowell Electric Tractors Appliance Industry
    Customer Case|Zowell Electric Tractors Appliance Industry
    Project Background As a major household appliance company, China's largest and the world's second-largest cookware R&D company and China's leading small kitchen appliance brand, it is the first listed company in China's cookware industry. Current situation As a well-known company in the home appliance industry with a leading market share, warehousing and logistics have always been the top priority of the company's management. In order to cope with the large amount of goods flow every day, the company is equipped with several forklift trucks of various types to ensure the fast operation of logistics. In the past, the use of counterbalanced forklifts, reach trucks, etc. could only handle one pallet of goods at a time, which was costly and seriously affected the efficiency of the handling operation. Zowell Solution To support the company's express development, accelerate the speed of goods flow, improve work efficiency, save labour and logistics costs. Zowell electric forklift engineers for its selection of XT40 electric tow tractor. Maximum one-time handling 4 tonnes of goods, pulling a number of flow car. The body is compact and flexible for easy operation, and the power is strong to ensure efficiency. At the same time, the enlarged driving platform, wide backrest with two armrests, more humane design and safety, driving comfort. After the improvement, the operating efficiency has been increased several times, which greatly saves labour and logistics costs, and has been unanimously approved by customers. Suzhou Pioneer Material Handling Equipment&Technology Co, Ltd. as a Chinese manufacturer focusing on high-end electric forklift trucks, specialises in the production of "Zowell" series electric forklift trucks, including forklift trucks, tractors, reach trucks, electric stackers, electric towing trucks, AGV forklift , counterbalanced forklift, VNA forklift, Multi-directional reach forklifts, double deep reach forklifts, hydraulic stackers and other warehouse handling equipment. . Through in-depth analysis of the market demand for electric material handling equipment, the company grasps the development trend of modern intelligent and energy-saving material handling equipment, and develops new technologies and products that meet the market demand.
  • Zowell's three-way stacking vehicle AGVs are fully loaded and ready to go for the injection molding industry to create a narrow-aisle intelligent logistics assistance
    Zowell's three-way stacking vehicle AGVs are fully loaded and ready to go for the injection molding industry to create a narrow-aisle intelligent logistics assistance
    In today's rising labor costs, the application of driverless forklifts provides labor-intensive enterprises with a more efficient and smarter path to modernized warehousing and logistics, which not only improves operational speed and accuracy, but also releases manpower from high-frequency repetitive labor and reduces manpower costs for the enterprise. A few days ago, Zowell intelligent forklift two three-way stacking vehicle AGV has completed the quality inspection out of the warehouse process, sent to the target customers, through automation technology for customers to solve the problem. Project Background The customer is an enterprise focusing on injection molding production and processing, with experienced technical research and development team and complete production line, covering a wide range of products, exported to many countries. Due to the increase in demand for injection molding products in the automotive, medical, daily necessities and other fields, the enterprise orders continue to rise, facing great delivery pressure, the enterprise hopes to shorten the order delivery cycle through automation technology, reduce manpower requirements, and further promote the transformation of the industry's full process automation. Customer Pain Points 01 Short update cycle of injection molding products, many SKUs, under the pressure of a large number of orders, the backlog of goods, warehouse space is seriously insufficient; 02 Due to manpower fatigue or other unstable factors, the lack of coordination between the various links of the docking, delayed access to the warehouse and order picking progress, the order delivery cycle is forced to extend; 03 A large number of repetitive fork picking, transportation, stacking work consumes too much time, manpower, and due to the increase in business volume, the logistics link manpower has been obviously insufficient, the enterprise is facing more labor cost expenditure. Program highlights Based on the site conditions and customer's key requirements, Zowell Intelligent Forklift recommended the narrow aisle AGV solution, which is planned to help the enterprise realize logistics automation upgrade through unmanned transport stacking technology, in order to cut labor costs and improve logistics efficiency. 01 Narrow aisle racking is equipped with three-way stacking vehicle AGVs, giving full play to Zowell's differentiated technological capabilities, automated high-density warehousing, and high level stacking technology to open up the remaining warehousing space for customers to cope with the huge amount of SKUs. 02 On-board computer, task monitoring. Three-way stacking vehicle AGV will dynamically manage tasks according to task priority, real-time, accurate and efficient completion of all aspects of docking to further enhance the efficiency of internal logistics operations. 03 Through high-precision positioning and identification technology, it replaces manual labor in highly repetitive routine processes such ...
  • Customer Case|Zowell VNA Man-down Type Helping Daily necessities manufacturing industry to create efficient and intensive warehousing
    Customer Case|Zowell VNA Man-down Type Helping Daily necessities manufacturing industry to create efficient and intensive warehousing
    Recently, Zowell man-down three-way forklift has successfully landed and operated in a daily necessities manufacturing enterprise in China. After a period of use, the customer has highly appreciated its extremely narrow aisle stacking ability, operational efficiency and endurance. Project Background The enterprise is a domestic company specializing in the technical development, production and sales of daily necessities such as cups and pots. Due to the continued good performance, the enterprise has established a new plant to undertake the business expansion needs in the next few years. However, how to maximize the use of storage space, how to save the operating costs of the logistics link and achieve efficient docking of the production process has become the next headache for the enterprise. Existing Problems 1. Enterprise logistics around the production process operation, with the increase in business volume, enterprises have higher requirements for the docking efficiency of the production plant and warehousing area. The load capacity and handling speed of small handling equipment is obviously insufficient. 2. The enterprise upgraded the warehouse layout, the newly installed shelves are tightly arranged, the aisle is narrow, the traditional forklift can not enter the stacking aisle operation; 3. With many SKUs but chaotic stacking, which makes order delivery more difficult, the enterprice hopes to complete the turnover of goods in the most convenient way to improve the speed of order delivery and enhance customer satisfaction. 4.Cups and pots are fragile. Palletized cargo involves a large number of individual products, which can lead to a large number of losses in the event of tipping, and therefore requires operational precision. Zowell Solution Part.1 The man-down three-way forklift has a rated load of 1.2T, a low high lost load rate.With the efficient electromagnetic guidance technology, the cargo handling volume and handling efficiency of a single trip have been significantly improved, optimizing the production docking process. Part.2 The narrowest working channel is only 1650mm, which can easily enter the narrow aisle reserved by the enterprise, and can complete the shelf access operation on both sides without changing the direction of the body, which can solve the problem of intensive warehousing for the enterprise. Part.3 Under Zowell suggestion, the enterprise re-planned and clarified the location of goods storage according to the high or low turnover rate, and selected the function of fixing the level and height. With just one click, the forks reach the target level, which is faster and more accurate than manual lifting and lowering operations, and the efficiency of on-demand shipment is improved. Part.4 Zowell has installed wireless cameras at the forks to assist the access operation, the real-time picture is clearly visible, and the access operation is more accurate. The forklift trucks have strong traveling stability, which reduces t...
  • Customer case | Zowell Double Deep Reach Trucks Shipped in Bulk to Help North American Pharmaceutical Enterprises Reconstruct New Warehousing Space
    Customer case | Zowell Double Deep Reach Trucks Shipped in Bulk to Help North American Pharmaceutical Enterprises Reconstruct New Warehousing Space
    This days, 7 units of RRE double reach trucks were sent to North America to provide a narrow aisle high level stacking solution for a large pharmaceutical enterprise in North America, which helps the customer to solve the low space utilisation and other warehousing and logistics problems. Project Background The client is a head pharmaceutical company in China, which has a professional R&D team and a number of pharmaceutical patents. And it is constantly pursuing technological breakthroughs in pharmaceutical research and development. Nowadays, people's health awareness is increasing,  based on the long-term strategic vision, the enterprise decided to optimise the internal logistics, enhance the scale of enterprise pharmaceutical production, in order to broaden the market and meet more medical needs. Existing Problems 1.Insufficient Existing Warehouse Space The pharmaceutical company always receives large quantities of multiple categories of purchase orders in a short time, which brings storage and cost pressure to the its warehouse. In order to control the cost of expenditure, the customer needs to expand the storage space without changing the warehouse infrastructure. 2.Outdated logistics equipment Pharmaceuticals have shelf-life limitations, and the enterprice is under pressure to keep up with order timelines, so they are looking to modernise their equipment to achieve first-in-first-out (FIFO) of goods and efficient logistics operations. 3.Tough conditions for drug storage and handling Due to the special nature of the product, the enterprise requires the use of logistics equipment can not contaminate the clean storage environment. And also need to achieve smooth transport access to ensure the stability and safety of drugs. 4. Rising labour costs Under the traditional logistics mode, the increasing orders triggered the problem of manpower shortage and the increase in labour costs. Zowell Solution 1. Zowell Forklift optimises the warehouse layout from the perspective of very narrow aisle and high stacking, and recommends the double reach racking solution for the enterprise, replacing the previous ordinary racking with double deep reach trucks RRE15. With a maximum lifting height of 10.7m, RRE15 makes full use of the high space of the warehouse to increase the storage space significantly and increase the storage volume rate by 60% compared with the previous. 2. Zowell double deep reach truck can move forward and backward freely in the aisle to facilitate the first-in-first-out of medicines. And the model has a high-strength scissors structure, which can extend to 1080mm. RRE15 can work in 3.1m of the aisle with four rows of shelves , eliminating the need to change the channel time, to achieve high efficiency throughput requirements. 3. The whole series of products of Zowell are electric, no gas emission during operation, which can create a good storage environment for medicines; the whole vehicle moves smoothly, which can avoid tipping ov...
  • Customer case | Zowell VNA forklift VDA model landing auto parts factory, providing efficient and dense storage solutions
    Customer case | Zowell VNA forklift VDA model landing auto parts factory, providing efficient and dense storage solutions
    For manufacturing powers, in order to increase the competitive advantage of manufacturing enterprises, internal logistics upgrading is an indispensable part. Recently, two units of Zowell VNA forklift are successfully delivered to a domestic machinery manufacturing enterprise, helping the enterprise achieve higher performance breakthrough. 1.Project Background This customer is a national high-tech enterprise, committed to fluid materials, fast connection and control tansport, automotive parts research and development, production and sales. As an industry leader, the company has production and R&D centers in both China and Germany, and has a number of complete industrial chains. 2.Customer requirements ①The product specifications and styles of the enterprise are different, and there are many raw materials and SKUs finished products, which is easy to produce a chaotic situation in warehousing. This company needs a large number of clear storage locations to avoid stacking of goods and reduce the pressure on employees to produce. ②The quantity and number of times of auto parts products out-put and in-put of warehouse are large. So the enterprise hopes to shorten the internal logistics stacking and transfer cycle to ensure the efficient completion of orders and improve customer satisfaction. ③The enterprise has a high demand for storage, but it is worried that the operator will hit the top of the warehouse or the shelf during the operation due to lack of experience, which will endanger the safety of human life and property. 3.Projects highlifts After much investigation, the company finally chose Zowell VNA forklift VDA model, which has a maximum load of 1600kg and the maximum lifting height of 9500mm to support the company's high-density warehousing and efficient stacking needs. According to the narrowest aisle distance of 1650mm of Zowell VNA forklift, we planned a narrow aisle racking solutions for the enterprise. In the existing warehouse space to develop a large storage capacity, to achieve the classification of various categories of material storage, reduce the overall storage cost. In response to the frequent inbound and outbound needs, Zowell provides the enterprise with efficient electromagnetic guidance technology, which can reach a maximum speed of 5km/h in the roadway. Under the premise of ensuring the safety of the operation, the efficiency of accessing the goods is multiplied. Add the set layer and height function; click one button to the target layer directly ; avoid the impact of improper operation ; convenient, safe and smart control. The wireless camera is installed at the fork to assist the access operation, and the real-time picture is clearly visible to avoid the collision risk. As the most classic product of Zowell VNA foiklift series, it has served many well-known customers, and has won unanimous praise from customers with mature narrow aisle stacking technology. We are also constantly improving the technical capabilities, st...
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