For pharmaceutical enterprises operating across the entire value chain—encompassing production, distribution, and end-user delivery—advancing towards lean operations necessitates implementing a logistics solution that maximises spatial utilisation while accelerating order fulfilment. Recently, Zowell narrow-aisle logistics solution has been fully deployed at a pharmaceutical industry client, enhancing their competitive edge within the logistics sector. Project Background The client enterprise's principal operations encompass three core sectors: pharmaceutical manufacturing and research, hospital distribution, and nationwide logistics distribution. To further enhance the capabilities of its pharmaceutical warehousing and logistics centre, the client has constructed a new warehouse facility designed to manage the complex requirements of storing multi-specification pharmaceuticals and handling high-frequency stock turnover. Project Difficulties lWith business volumes continuing to rise, existing warehouse capacity has become severely inadequate. The company aims to fully realise the storage potential of the new warehouse facility, thereby resolving its storage challenges without incurring additional land acquisition costs. l Customers face the pressure of high-frequency, large-volume warehousing operations and must respond swiftly to diverse order requirements. l Pharmaceutical products demand exceptionally high standards of cleanliness in storage environments. Given their high value and fragility, they require environmentally sustainable logistics equipment capable of maintaining a high degree of stability during handling. Zowell Solutions In response to the client's logistics requirements, Zowell conducted thorough on-site investigations and delivered a bespoke narrow-aisle logistics solution. This solution incorporates three-way forklifts, electric stackers, and electric pallet trucks, comprehensively addressing the enterprise's internal logistics needs and enabling the client to achieve a full upgrade of their warehousing and logistics operations. Within the height constraints of the warehouse, Zowell devised a narrow-aisle shelving solution, arranging 20 rows of shelving units within 1.85m-wide aisles to successfully create over 9,000 storage bays for the client. Utilising 6m-lift man-down three-way forklifts enabled the client to implement narrow-aisle storage operations, thereby resolving their storage capacity bottleneck.

In the automotive parts industry, where SKUs are complex, warehouse management is often busy and inefficient, and companies face long-term challenges such as low picking efficiency and slow order dispatch speeds. How can the picking efficiency dilemma be broken? Recently, Zowell order picker + man-down three-way forklift are implemented at an automotive parts customer, successfully helping the customer achieve a breakthrough in logistics efficiency. Project Background The customer is engaged in the manufacture and sale of automotive parts and accessories. In recent years, with the explosive growth of the new energy vehicle market, the number of product SKUs and specifications has continued to increase, resulting in a severe shortage of warehouse space. Project Difficulties l The warehouse has a complex SKU structure, covering multiple specifications of accessories and numerous batches. As the business has grown, the low utilization rate of warehouse space has become a shortcoming, leading to an increase in storage costs. l Manual picking involves long daily walking times for pickers and low work efficiency. Using traditional picking equipment, it is difficult to improve order picking efficiency. Zowell Solutions According to Zowell’s plan, the customer divided the storage area into a loose goods picking area and a palletized goods storage area. The shelf area suitable for 8m high-level picking forklifts is only 1.3m wide, which is extremely narrow. The high-position order picker can raise and lower the cab synchronously while driving, eliminating the inefficient step of reaching a fixed position before lifting in traditional operations. This improves picking efficiency and is particularly suitable for this customer's high-frequency picking of a large number of SKUs!

Recently, Zowell three-way forklift successfully entered the high-pressure pump industry, helping customers upgrade their logistics! Project Background The client is engaged in the manufacturing of high-pressure pump equipment, specializing in the research, development, manufacturing, processing, and sales of pump products. With the growth of orders, the existing warehousing system can no longer meet the needs of business development. In light of rising land costs, the company hopes to create a more cost-effective warehousing and logistics solution in the new warehouse. Project Difficulties l If traditional forklifts are used for logistics operations, a working aisle of more than three meters must be reserved between each pair of shelves, which excessively occupies warehouse floor space and results in low actual storage space utilization. l The company has a large number of order-picking and outbound delivery requirements. Customers are concerned about the safety risks of high-level picking, and replacing operating equipment wastes time. l During peak order periods, situations such as cargo collisions and damage and shipping delays often occur. The company hopes that the new logistics plan can improve the stability and efficiency of cargo entry and exit. Zowell Solutions With extensive project experience in helping the manufacturing industry upgrade its warehousing and logistics, Zowell Forklift recommended a three-way forklift logistics solution to address the above challenges. The company planned narrow aisle racks for the customer's new warehouse and combined high-density storage equipment with narrow aisle racks to effectively alleviate the customer's warehousing pressure and reserve sufficient development space for the company's business expansion. The three-way forklift has a maximum load capacity of 1.6 tons and strong high-altitude load capacity. It is equipped with a synchronous lifting function during travel, allowing it to complete both stacking and picking tasks at any height without changing equipment. This reduces labor costs and vehicle scheduling time costs, significantly improves picking efficiency, and more quickly meets customers' diverse order fulfillment needs. All-around camera + high-definition LCD display for intuitive monitoring of the entire vehicle status; integrated handlebar control for more precise operation, smoother driving, and safer high-level access! The three-way electric fork head, standard on the three-way forklift, automatically slows down when the forks reach the end of their travel, reducing shaking when picking up goods and ensuring the accuracy of pump products is not compromised!

With the development of intelligent manufacturing, the limitations of traditional manual logistics models have become increasingly apparent. The application of unmanned logistics equipment such as AGVs not only frees up front-line human resources for more difficult tasks, but also reduces the incidence of safety accidents, thereby enhancing the market competitiveness of enterprises. Project Background The client is a well-known automotive manufacturer, and the project is located at one of its key production bases. As production capacity continues to increase, the existing logistics model faces significant challenges. The client aims to drive logistics efficiency upgrades through an intelligent logistics system. To this end, they have chosen to collaborate deeply with Zowell Forklift's autonomous vehicle series, deploying a fleet of autonomous forklifts to establish an intelligent logistics system covering the entire process from outbound to inbound operations. Zowell Solutions Based on the customer's operating conditions and logistics requirements, Zhuoyi Intelligent Forklift conducted in-depth research and provided a highly customized intelligent logistics solution. The solution is centered on 13 reach trucks and combines the RCS central dispatch system and WMS warehouse management system to comprehensively upgrade warehouse logistics. In terms of hardware configuration, Zowell Forklift has strategically deployed 13 reach-type AGV forklifts. Each vehicle has a maximum lifting height of 6.5 metres, enabling it to effortlessly handle high-bay shelving storage and retrieval requirements. Each forklift has a rated load capacity of 2 tonnes and is equipped with high-precision docking capabilities, making it capable of handling heavy components with ease. Each reach-type AGV forklift is specifically assigned to operate in a 55-metre-deep aisle. The vehicles are equipped with multiple obstacle-avoidance radars, enabling intelligent obstacle avoidance when encountering obstacles to ensure operational safety. Additionally, they automatically charge during idle periods based on task requirements, reducing reliance on human labour. In terms of software systems, the project has established a comprehensive intelligent logistics system, integrating multiple systems such as the WMS Warehouse Management System, RCS Central Dispatch System, and manual call system. After the PDA issues inbound/outbound commands, the WMS Warehouse Management System receives the instructions and forwards them to the RCS Central Dispatch System. Vehicles then receive the dispatch instructions to complete the cargo storage, retrieval, and inbound/outbound processes. The system precisely monitors warehouse location information and shipping/receiving records throughout the process, thereby improving inventory counting efficiency and order traceability. With the help of buried magnetic strips, the vehicle can move quickly and steadily in a straight line without the driver having to cont...

Project Background Recently, Zowell Forklift successfully delivered a three-way forklift to a customer in the new energy battery industry, helping the customer overcome warehouse logistics bottlenecks with a high-density storage solution design. Project Difficulties l The warehouse previously used a floor-stacked storage model, which resulted in large occupancy areas, disorganized goods placement, insufficient storage density, and an inability to meet the gradually increasing inventory demand. l New energy batteries are not only large in size but also heavy in weight per unit, making them difficult and time-consuming to handle with existing forklifts, resulting in slow response times during peak periods. l Ground-stacked storage makes it easy for goods to become unstable and there are no fixed passageways, posing safety risks during logistics operations. Zowell Advantages To address the issue of limited warehouse storage space, we designed a 7-meter-high shelving system based on the warehouse height restrictions, increasing storage capacity to over 1,000 units. The minimum operational aisle width required for the three-way forklift is just 1,650 mm. Equipped with a three-way electric forklift head, it can perform 180-degree turns in narrow aisles and access shelves on both sides of the vehicle. With the support of the Zowell narrow aisle solution, the customer has reduced the required aisle area and significantly increased storage capacity compared to the previous ground-stacked storage model. The maximum load capacity of the three-way forklift is 1.6 tons, making it easy to handle heavy battery transport. The mast is made of German imported channel steel, which makes horizontal transport smoother and prevents the load from falling off at high positions! With the help of buried magnetic strips, the vehicle can move quickly and steadily in a straight line without the driver having to control the left and right directions. The maximum speed in the aisle is 9.5 km/h. This not only reduces the driver's workload, but also makes it easier and more efficient to get in and out of the warehouse, improving overall order efficiency!

With the development of the building curtain wall industry, the gradual increase in the variety of products, curtain wall industry warehousing and logistics pressure is also increasing day by day, the traditional forklift transportation is difficult and inefficient, the use of imported logistics machinery and bring a high cost of investment. Reduce operating costs, improve material handling efficiency, in order to allow enterprises to achieve logistics efficiency growth, thereby further enhancing the competitiveness of the industry! Project Background The customer is a globalized decorative curtain wall enterprise with thousands of square meters of modern warehouses. Previously, it has been using imported brand long material forklifts for warehouse logistics operations, however, imported forklifts are expensive, high maintenance costs, maintenance and repair and other after-sales service response is slow, which has a greater impact on the efficiency of the enterprise's logistics, in order to break through the bottleneck in logistics, the customer has decided to look for a forklift that also meets the needs of the logistics and is cost-effective and fast in response to the service as a substitute. Zowell Advantages Compared with imported forklift trucks, Zowell multi-directional forklift trucks have a greater price advantage under the premise of ensuring product performance and quality, and Zowell has perfect after-sales service in China, with quick response and sufficient supply of spare parts, so that it is not necessary to spend a lot of time in the maintenance waiting stage, which effectively reduces the acquisition cost and maintenance cost of the customers. Zowell multi-directional forklift replaces imported forklift trucks to help customers, reducing the time and money costs for customers in the logistics link, which fully reflects the breakthrough of domestic long material forklift trucks in the technological research and development and manufacturing level. In the future,Zowell will continue to strengthen the strength of its R&D team, and continue to innovate its products and technologies, so as to contribute to the high-quality development of more enterprises.

Recently, Zowell Intelligent Forklift delivered a 5-ton multi-directional forklift (Side-loader) to an excavator manufacturing company and put it into operation immediately. 01 Customer Background The client is a full hydraulic excavator manufacturer, and its products are known for their excellent performance and reliable quality. As the production scale expands, the company has a higher pursuit of lean production, and hopes to take the lead in making changes to the problems of insufficient storage utilization and low transportation efficiency that occur during the storage and transportation of heavy and long materials. 02 Project Difficulties 1）Low warehouse utilization rate Traditional forklifts require a large turning radius, which results in wide distances between warehouse aisles. The inherent warehouse model is difficult to meet the growing storage needs of enterprises; 2）Difficulty in handling long materials When ordinary forklifts carry heavy and long materials, they need to adjust the direction many times, which is cumbersome and difficult to operate and poses safety risks; 3）Inefficient logistics During the production and shipment process, there are frequent indoor and outdoor transfers, and inefficient and frequent transportation greatly affects order delivery. 03 Solution Advantages Zowell narrow aisle series aims to expand storage capacity in limited space and make space more valuable. Taking into account the characteristics of the materials that customers need to upgrade in the warehouse and the needs for storage expansion and heavy material handling speed, Zowell Intelligent Forklift recommended the "Crab Hercules" wide-body multi-directional reach forklift to the company, helping the company upgrade its storage and logistics capabilities in the field of heavy and long materials. 1）The "Crab Hercules" multi-directional forklift breaks through the steering limitations of traditional forklifts. It can travel straight, sideways, and turn on the spot, easily achieving multi-directional travel. At the same time, it also has excellent straight-line driving capabilities in narrow aisles and can complete high-level storage and retrieval operations of long materials in an operating channel of only 2750mm. With the help of the "Crab Hercules" multi-directional forklift, customers can narrow the aisles between racks and increase the utilization rate of storage space by 50%. 2）The "Crab Hercules" multi-directional forklift is specially designed for heavy and long materials. It has a maximum load capacity of 5 tons and can fork extra-long materials within 20m in length. With its strong maneuverability, it can easily transport materials in narrow spaces/channels without multiple adjustments in direction. The full-view glass cab provides the operator with an excellent field of vision, allowing him to have a full view of the external environment. It can minimize collisions between the vehicle body and cargo and the outside world, significantly imp...

With the rapid development of the hardware manufacturing industry, the demand of enterprises for warehousing and logistics is also rising. How to use cost-effective means to increase storage capacity and improve logistics efficiency in limited space has become a common challenge for many hardware manufacturing enterprises. Today, we would like to share with you how a hardware manufacturing enterprise customer successfully solved the problems in the warehousing logistics link by introducing Zowell Intelligent Forklift Narrow Aisle Series forklifts, realizing the logistics solution case of ping efficiency upgrade and efficiency upgrade. NO.1 Project Background The customer is an enterprise focusing on the research and development, production and sales of hardware products, and the company's products are supplied to Siemens, Midea and other internationally renowned enterprises. With the continuous expansion of the business scale, the original warehousing and logistics system can not meet the needs of enterprise development, the customer is in urgent need of a logistics solution that can quickly increase the capacity of the warehouse and improve the speed of logistics operation in a limited space. NO.2 Project challenges Hardware products are of various types and specifications, the traditional rack storage method cannot fully utilize the horizontal and vertical space of the warehouse, the storage space is tight, and it is difficult to meet the current business expansion needs. Customers have frequent in and out of the warehouse needs, the traditional forklift equipment needs to complete a few straight line, turning movements to realize the goods indoor and outdoor transit, the whole set of in and out of the warehouse process is too cumbersome, time-consuming, and slow delivery of orders. Hardware products belong to precision parts, the stability of the storage and handling process requires a high degree of stability, if the fork pickup is not accurate or narrow aisle transportation process impact shelves, will increase the cost of hardware loss. NO.3 Advantages of Zowell Solutions In response to the customer's needs, combined with the existing warehouse conditions, Zowell intelligent forklifts to provide two sets of man down three-way forklift trucks with narrow aisle racking logistics solutions, the specific program and advantages are as follows: 1 High Density Storage Zowell designed a narrow aisle racking layout for the customer, with a rack height of 6m and an aisle width of only 1.65m between goods, making full use of the warehouse's vertical and lateral space. Assisted by two man-down three-way forklift trucks with a lifting height of 7m, it realizes storage capacity enhancement in the limited warehouse space through high-density storage, and at the same time facilitates the realization of zonal storage for various types of products, which can easily cope with the diversified storage needs of the hardware enterprises in the present and the fut...